Outstanding forming performance of high anode density and no inner crack because of excellent hydraulic system, making the most reliable anode with wonderful smelter performance.
1 Paste conveying system
2 Constant-temperature cooling system
3 Weighing and feeding system
4 Mold system
5 Vibration forming system
6 Constant pressure pressing system
7 Lifting and guiding system
8 Auxiliary frame system
9 Water cooling and conveying system
10 Vacuum system
11 Hydraulic control system
12 Electrical control system
The guide mechanism of extrusion press is applied to HP-EVC series anode vibrocompactor with simple structure and easy maintenance. Balance weight and top mold have precise positioning to minimize height difference at four corners of anode.
Vacuum technology is mature and the required vacuum degree can be achieved within 2s; Fume collection is favorable to environmental protection; Internal and external cracks in carbon blocks are reduced; Bulk density of anode is increased
Spacer fluid rather than waste lubrication oil is sprayed on mold, 70% cost is saved, degree of atomization is high, spacer fluid is sprayed evenly and sufficiently without material stick.
Double-speed constant pressure pressing technology is applied; Press head is lifted away From carbon blocks slowly, so that carbon blocks rebound slowly to avoid internal cracks. Anode blocks have minor damage and less internal crack.
The mold fits anode block perfectly with high strength and fast temperature rising, automatic chamfer opening and closing, and anode block has no flash at the edge.
In order to avoid the deformation or damage of hot carbon blocks caused by violent impact, the hydraulic cylinder of block pushing mechanism adopts fast-slow-fast pushing pattern, which reduces deformation of hot carbon blocks.
Accurate carbon block height measuring technology guiding the adjusting of production parameters, encoder imported abroad is used to detect online carbon block height, accurate data can be stored and printed.
Optimized hydraulic transmission and control systems designed by professional team composed of technical experts of hydraulic control, electrical control and mechanical structure.
Automation and informatization solutions based on years of rich experience are realized. Rittal style stainless steel control cabin is applied. Control system is from ABB or SIEMENS, low voltage appliance from Schneider, and frequency converters adopt ABB or other global famous brands.
Four control modes are respectively suitable for production or maintenance. Manual control and automatic control realize seamlessly handover.
Host computer remote control is applied to realize fault diagnosis, data recording and report printing.